Enter the — HYPERSYSTEM

All in one —
production
circuit

ARS TECH is equipped with all the links that make up the production chain for carbon fiber components, from material characterization to mold construction, from component production to homologation testing, without any outsourcing or offshoring processes. This ensures control over both the process and the finished product, whether it’s a unique piece or a production vehicle.

ARS TECH’s production strength lies in its Hypersystem, consisting of twelve operational areas for a 100% in-house production circuit.

12 laps — to win

1 —
Raw Material

Storage of pre-impregnated
carbon fiber rolls in
refrigerated cells (-18°C).

Storage of pre-impregnated carbon fiber rolls in refrigerated cells (-18°C).

2 —
Mechanical Design

Design and engineering
of models and molds using
3D CAD modeling software.

Design and engineering of models and molds using 3D CAD modeling software.

3 —
Modeling

Creation of the model,
necessary for mold
production, using 3 and
5-axis CNC milling machines.

Creation of the model, necessary for mold production, using 3 and 5-axis CNC milling machines.

4 —
Cutting

Development of templates,
cutting of carbon fiber
sheets and fillers using
industrial plotters, preparation
of lamination kits.

Development of templates, cutting of carbon fiber sheets and fillers using industrial plotters, preparation of lamination kits.

5 —
Mold Creation

Creation of molds by
applying carbon fiber
templates to models and
curing cycles in an autoclave.

Creation of molds by applying carbon fiber templates to models and curing cycles in an autoclave.

6 —
Lamination

Manual lamination of
materials within a clean
room for maximum adhesion
to the mold.

Manual lamination of materials within a clean room for maximum adhesion to the mold.

7 —
Polymerization

Polymerization of epoxy
resin through autoclave
curing cycles at high temperature and pressure.

Polymerization of epoxy resin through autoclave curing cycles at high temperature and pressure.

8 —
Finishing

Extraction of the
component from the mold
and manual finishing.

Extraction of the component from the mold and manual finishing.

9 —
Mechanical Processes

Completion of the piece
through CNC machining.

Completion of the piece through CNC machining.

10 —
Inspection

Analysis of the component
through visual inspections,
laser, and thermal
technologies to detect
aesthetic and structural
defects.

Analysis of the component through visual inspections, laser, and thermal technologies to detect aesthetic and structural defects.

11 —
Homologation

Homologation tests of
the chassis through testing
and impact tests.

Homologation tests of the chassis through testing and impact tests.

12 —
Phase X

Industrial secret

Industrial secret.

The art of making
Technologies
For — Hypercars

To always be prepared to meet market demands and deliver products that meet customer expectations, ARS TECH has a high number of technologically advanced facilities, machinery, and equipment distributed across five facilities covering a total area of 24,000 square meters.

— 11 State-of-the-art autoclaves
— 6 Clean rooms totaling 7,000 square meters
— 13 EMI ovens for post-curing
— 14 Grinding and sanding booths
— 24 CNC machines for epoxy resin model production
— 1 3D printer for rapid three-dimensional prototyping
— 3 Cutting machines
— 6 Vertical automated warehouses
— 5 Industrial washers for insert cleaning
— 1 DEA (Coordinate Measuring Machine)
— 1 Faro Arm
— 1 Faro Tracer
— 1 Instron (Materials Testing Machine)
— 1 DSC (Differential Scanning Calorimeter)
— 1 Surface Roughness Tester (Rugosimeter)
— 1 Thermal Camera
— 2 Arc Lights
— 1 Homologation Test Bench
— 1 Press for panel homologation
— 1 Rheometer
— Air treatment systems that ensure high thermo-hygrometric comfort in all rooms, as well as dust and fume extraction and elimination systems located above all milling machines, workbenches, finishing booths and autoclaves.

— 1 Instron (Materials Testing Machine)
— 1 DSC (Differential Scanning Calorimeter)
— 1 Surface Roughness Tester (Rugosimeter)
— 1 Thermal Camera
— 2 Arc Lights
— 1 Homologation Test Bench
— 1 Press for panel homologation
— 1 Rheometer
— Air treatment systems that ensure high thermo-hygrometric comfort in all rooms, as well as dust and fume extraction and elimination systems located above all milling machines, workbenches, finishing booths and autoclaves.